The company in this case study manufactures a specialty product of vinyl plastic. The distribution system for this product was experiencing dramatic changes and the firm had established a prominent position. Their growth had averaged 17% annually for a number of years and future projections were for continued growth near this level.

The "Initial Site" shows one of their factories at the beginning of this facility planning project. Each phase of expansion builds on the previous in a logical way that enhances material flow and, ultimately, maximizes utilization of the site. 

This plan balances space between manufacturing, warehouse and administrative office areas. Much of the space is built initially as low-cost warehouse. Some of this original warehouse space is later upgraded for manufacturing.

The plans below span a period of about twenty years and the original plans have been followed closely. A recent photograph is at bottom.

Satellite View