Total Productive Maintenance

lean manufacturing simulation -

Training/Kaizen

Call to Schedule

816-931-1414

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Banner-Poster

TPM In A Nutshell

u 3'x6' Vinyl

u Hems, Grommets

u For Classroom/Shop

New Equipment Management

This program introduces the basic practices and theory of Total Productive Maintenance (TPM). It is a great introduction and kickoff. It lays the foundation for detailed planning and implementation.

The program includes many exercises and discussions that relate the material to the participant's specific situation. It helps them to visualize how TPM would work in their operation.

Format	Onsite Workshop
Time	1-Day
Cost	3400.00 (Includes US Travel)
Who Should Attend	Maintenance Techs -- Engineers Operators -- Setup Specialists Supervisors --Managers

Call to Schedule

816-931-1414

Program Outline

1.0 Introduction

What Is TPM

Six Pillars

Benefits of TPM

Origins of TPM

Case Study

2.0 Reliability Theory

Failure Modes

Maintenance Strategies

Metrics for TPM

Failure Rate - MTBF - MTTR - Availability

Reliability - Overall Equipment Effectiveness (OEE)

3.0 TPM & Other Lean Elements

Setup Reduction

Workcells

Six Sigma/Total Quality Management (TQM)

Work/Problem-solving Teams

Jidoka

4.0 Structure & Pillars of TPM

Maintenance Training

Safety, Health & Environment

Equipment/Process Improvement

Autonomous Maintenance

Planned Maintenance

New Equipment Management

Process Quality

Predictive Maintenance

5.0 The Dynamics of TPM

Dynamic Interactions in TPM.

Interactions Between TPM & Lean

6.0 People Issues

The Super Hero Mentality

Enlisting Operators

Team Development

7.0 Implementation

Selecting TPM Elements

Setting Priorities

Developing Tasks & Schedule

Participants Will Learn...

The How & Why of TPM.
How Reliability Theory helps with metrics and maintenance strategy.
How three simple numbers measure equipment performance.
How TPM reinforces other elements of Lean and vice versa.

Why the common Pillar model is insufficient.
How the dynamic effects of TPM bring accelerating performance.
People Issues In TPM and How To Resolve Them.
How to plan and execute a successful Implementation.

Total Productive Maintenance

In-House Seminar

Program Outline

Participants Will Learn...