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Physiology

Ergonomic Physiology

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Physiology

In some respects, the body is analogous to an automobile. In the human machine, muscles are both cylinders and pistons, and bones and joints are the gears. The muscles oxidize nutrients (fuel) and give up energy, while generating metabolic byproducts (waste). Physiology studies this process.

Two categories of physiological demands usually are relevant during work: static and dynamic. Static work occurs when the body is in a stationary position for an extended period. Dynamic work involves considerable movement. 

The musculoskeletal system is unsuited for prolonged static work because the body cannot supply fresh nutrients to the stressed tissues. In addition, waste products remain at the stressed site. Muscles and tendons can inflame. Even at static loads as low as 30 percent of maximum strength, fatigue develops rapidly. 

In dynamic work nutrients and waste products move to and from the muscles. Consequently, the muscles can work for extended periods if the maximum load on the body is significantly less than the maximum static capability. 

Endurance usually limits dynamic work when loads are not extreme. Toyota uses this effect by designing workcells that require considerable walking and movement. This reduces static work with a slight increase in dynamic work. There are many other advantages such as allowing work balance through circulation.

Usually, tasks should not require operators to exert more than 30 percent of their maximum muscle force in a prolonged or repetitive way. All muscular exertions beyond 50 percent of the maximum level should be avoided.

 Ergonomic Series Articles

Ergonomics In Lean Manufacturing

Physiology
Biomechanics In Workstation Design
Anthropometry
Man-Machine Allocation
Musculoskeletal Disorders
Principles of Ergonomics
Ergo Download

 

References

ANSI/HFES100-1988, Human Factors & Ergonomic Society, 1988.

Barnes, Ralph M., Motion and Time Study, Second Edition, John Wiley & Sons, New York, 1940.

Eastman Kodak Company, Ergonomic Design for People at Work, Van NostrandReinhold, New York, 1986.

Fraser, M., the Worker At Work, Taylor & Francis, New York, 1989.

Lee, Q, Nelson W., Amundsen, A., &  Tuttle, H., Facilities and Workplace Design, Institute of Industrial Engineers, Atlanta, Georgia, 1996.

Woodson, Wesley E. and Conover, Donald W., Human Engineering for Equipment Design 2nd Rev. Edition, University of California Press, Berkely, 1966.

Zandin, Kjell B. and Maynard, Harold B., Industrial Engineering Handbook 5TH Edition, McGraw-Hill, New York, 2001.

 

 

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