Strategos Books & Videos

The Strategos Guide To Value Stream & Process Mapping Guide To Cycle Counting & Inventory Accuracy

Facilities Planning & Workplace Design Warehouse Modernization & Planning Guide The Human Side of Lean Video

Chaos In Scheduling

Chaotic Behavior In A Simple Inventory System

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China

Lean Manufacturing Academy

Europe

Jung, Aust & Partner

Australia

Peter J. Ellis

North America

Sims Consulting Group

Strategic Impact

The charts below show on-hand balance for six part numbers in an actual factory. Note the seemingly random pattern.

The inventory system was a simple Re-Order Point system with steady demand. There should be some semblance of the classic saw-tooth pattern. Moreover, the demand for each of these products was roughly proportional over time For every ten 4M24's sold there should have been two 4M90's sold. This proportional demand is also not reflected in the inventory.

While there were external random factors there is also good reason to believe that the system itself was inherently unstable and/or chaotic.

Stabilization Series

Stabilizing Production Scheduling

Feedback System Basics
Instability In Feedback Systems
Complexity
Chaos In Scheduling
Using The Knowledge

chaos In An Inventory System

chaos in inventory

 

JobShopLean

2010

Conference

Ohio State University

7-9 SEP 2010

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